Osca Automazioni

Vision machines

Osca Automazioni

Vision Machines

Osca Automazioni

Quality Control Vision Machines

Continuous innovation, combined with advanced digital technologies, allows Osca Automazioni to be a leader in the field of quality control vision machines, without direct contact with the product.

We are able to design and build versatile and modular machines with high control speeds, allowing great flexibility in the control processes for various types of products (metal small parts, fastening screws and bolts, items with complex geometries, rivets, threaded rivets, bushings and sleeves, etc…).

In this way, we can achieve and guarantee high quality standards in the selection and/or classification of the product, in addition to consequent reductions in production waste.

Specifically, Osca Automazioni offers 4 different series of control machines, which can be used throughout the production cycle, from the product's inbound acceptance, after certain work phases, to the control of the finished product.

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Description Specifications Controls Machine management

The visual inspection machines of the Sirio Series are designed for dimensional and surface checks of screws, rivets, threaded rivets, bushings, and sleeves on rotating glass tables with a diameter of 600mm.

Specifically, the Sirio 600 is an extremely flexible machine with versatile and fast feeding systems, with very short changeover times.

Controllable objects

Screws, rivets, threaded rivets, bushings, sleeves, pins

Shank diameter min/max

3 < Dg < 20mm

Head diameter min/max
6 < Dt < 40mm
Standard lengths
10 < L < 90mm
Other lengths available upon request
Machine specifications:
Version
Right/Left
Steel disk diameter [mm]
600
Speed [pcs/min]
80 < V < 1000
Visual inspection stations
8 (max)
Dedicated management software (user-friendly)
Statistics, history, piece counting function
Machine dimensions [mm]
2590x2010 -H 2362
Weight [kg]
2000 (1400+600)
Packaging module
upon request
Inspection Specifications
Dimensional checks
standard
External thread inspection
standard
Presence and integrity check of imprints
standard
Detection of surface engravings and/or scratches
standard
Detection of machining burrs
standard
Color recognition
standard
Crack detection with Eddy Currents
upon request
Dimensional checks with Laser Control Unit
upon request
Dimensional checks with 3D Laser Unit
upon request
Machine Management Specifications
Standard multi-platform remote management of the production process
standard
Remote assistance, telediagnosis, and smart alerts
upon request
Interconnection with the business management system
standard
Interconnection with other machines in the company's production cycle
standard
Diagnostics of work parameters and production trend
standard
Access to functionalities, divided by security levels through passwords
standard
Post-process analysis of statistical data
upon request
Adaptivity and intelligent reactivity logics to process drifts
upon request
Compliance with the requirements of the Industry 4.0 plan
standard
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Description Specifications Controls Machine management

The Saturno 850 series consists of visual inspection machines, with a rotating glass disk with a diameter of 500mm, designed for dimensional and surface checks of various types of small parts (fasteners, screws and bolts, parts with complex geometries, rivets, bushings, sleeves, etc...).

This type of machine is characterized by its flexibility and versatile feeding systems, which are fast and have very short changeover times.

Controllable objects
Fasteners, screws and bolts, parts with complex geometries, rivets, sleeves and bushings
Max dimensions [mm]
80x100
Max height [mm]
40
Other dimensions upon request up to 80x120 mm
Machine specifications:
Version
Right/Left
Crystal disc diameter [mm]
500
Speed [pcs/min]
150 < V < 1200
Visual inspection stations visivo
8 (max)
Dedicated management software (user-friendly)
Statistics, history, piece counting function
Machine dimensions [mm]
1895x2945 -H 2362
Weight [kg]
2000 (1400+600)
Packaging module
upon request
Inspection Specifications
Dimensional checks, even on complex geometries
standard
External thread inspection with precise measurements
standard
Internal thread presence check
standard
Presence and integrity check of imprints
standard
Detection of incisions and cracks on front and side surfaces
standard
Detection of surface engravings and/or scratches
standard
Concentricity check of holes
standard
Detection of machining burrs
standard
Color recognition
standard
Crack detection with Eddy Currents
upon request
Dimensional checks with Laser Control Unit
upon request
Dimensional checks with 3D Laser Unit
upon request
Machine Management Specifications
Standard multi-platform remote management of the production process
standard
Remote assistance, telediagnosis, and smart alerts
upon request
Interconnection with the business management system
standard
Interconnection with other machines in the company's production cycle
standard
Diagnostics of work parameters and production trend
standard
Access to functionalities, divided by security levels through passwords
standard
Post-process analysis of statistical data
upon request
Adaptivity and intelligent reactivity logics to process drifts
upon request
Compliance with the requirements of the Industry 4.0 plan
standard
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Orion Series

The Orion Series vision machine is a versatile visual inspection plant on tape with two/three cameras, used for dimensional and surface control at speeds of up to 600 pieces/min.

The Orion Series is ideal for producing various types of small parts: from fastening elements (screws and bolts), to parts with complex geometries, ensuring a versatile and fast system, whose changeover times are minimized.

VISION MACHINES - ORION SERIES

Potential readiness for:
  • Dimensional checks also on complex geometries
  • External threading checks
  • Integrity control of external threads with precise measurements
  • Presence check of internal threads
  • Piece inspection to identify engravings and cracks on front and side surfaces
  • Piece inspection to identify surface engravings and scoring
  • Presence check of machining burrs
  • Color control and recognition
  • Dedicated management software, with a user-friendly operator interface, for piece counting function, reports (statistics) and histories that can be integrated into management systems (developed in collaboration with Vision srl)
  • Preparedness for remote assistance
Osca Automazioni
Osca Automazioni

VISION MACHINES - ORION SERIES

Possible implementations:
  • Additional control stations
  • Servo systems for the feeding group
  • Packaging system
  • 3D Laser for checking thickness and planarity of objects
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Description Specifications Controls Machine management

Saturno 500 is a visual inspection machine, with a rotating crystal disc of 500mm in diameter, designed for dimensional and surface checks of various types of small parts (fastening elements, screws and bolts, parts with complex geometries, rivets, sleeves and bushings, etc...).

This type of machine is extremely flexible and equipped with versatile, fast feeding systems with very short changeover times.

Controllable objects
Fasteners, screws and bolts, parts with complex geometries, rivets, sleeves and bushings
Max dimensions [mm]
80x100
Max height [mm]
40
Other dimensions upon request up to 80x120 mm
Machine specifications:
Version
Right/Left
Crystal disc diameter [mm]
500
Speed [pcs/min]
150 < V < 1200
Visual inspection stations
8 (max)
Dedicated management software (user-friendly)
Statistics, history, piece counting function
Machine dimensions [mm]
2490x(1735-1890)* -H 2362
Weight [kg]
1700 (1100+600)
Packaging module
upon request
Inspection Specifications
Dimensional checks, even on complex geometries
standard
External thread inspection with precise measurements
standard
Internal thread presence check
standard
Presence and integrity check of imprints
standard
Detection of incisions and cracks on front and side surfaces
standard
Detection of surface engravings and/or scratches
standard
Concentricity check of holes
standard
Detection of machining burrs
standard
Color recognition
standard
Crack detection with Eddy Currents
upon request
Dimensional checks with Laser Control Unit
upon request
Dimensional checks with 3D Laser Unit
upon request
Machine Management Specifications
Standard multi-platform remote management of the production process
standard
Remote assistance, telediagnosis, and smart alerts
upon request
Interconnection with the business management system
standard
Interconnection with other machines in the company's production cycle
standard
Diagnostics of work parameters and production trend
standard
Access to functionalities, divided by security levels through passwords
standard
Post-process analysis of statistical data
upon request
Adaptivity and intelligent reactivity logics to process drifts
upon request
Compliance with the requirements of the Industry 4.0 plan
standard
Osca Automazioni

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